5-Speed Manual Transmission Removal

[navylife59]

REMOVAL
1. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the
cable from the negative (-) battery terminal to
prevent airbag and seat belt pretensioner activation.
2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
3. REMOVE COLUMN HOLE COVER SILENCER SHEET
(See page SR-9)
4. DISCONNECT NO. 2 STEERING INTERMEDIATE
SHAFT ASSEMBLY (See page SR-9)
5. REMOVE NO. 1 STEERING COLUMN HOLE COVER
SUB-ASSEMBLY (See page SR-9)
6. REMOVE FRONT WHEEL
7. REMOVE ENGINE UNDER COVER LH
8. REMOVE ENGINE UNDER COVER RH
9. DRAIN TRANSAXLE OIL
(a) Remove the filler plug and gasket.
(b) Remove the drain plug and gasket, and drain the oil.
(c) Install a new gasket and the drain plug.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
10. REMOVE CENTER EXHAUST PIPE ASSEMBLY (See
page EX-2)
11. REMOVE HOOD SUB-ASSEMBLY
12. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
13. REMOVE AIR CLEANER ASSEMBLY
14. REMOVE BATTERY CLAMP SUB-ASSEMBLY
15. REMOVE BATTERY
16. REMOVE BATTERY TRAY
17. REMOVE BATTERY CARRIER
(a) Remove the 4 bolts and battery carrier.
18. REMOVE STARTER ASSEMBLY (See page ST-6)
19. DISCONNECT WIRE HARNESS
(a) Remove the 3 bolts, and disconnect the 3 wire
harnesses.
D030081E01
E350 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY MX–19
MX
20. DISCONNECT BACK-UP LIGHT SWITCH
21. DISCONNECT CLUTCH RELEASE CYLINDER
ASSEMBLY
(a) Remove the 3 bolts and disconnect the release
cylinder.
22. DISCONNECT TRANSMISSION CONTROL CABLE
ASSEMBLY
(a) Remove the 2 clips and 2 washers, and disconnect
the 2 cables from the transaxle.
(b) Remove the 2 clips, and disconnect the 2 cables
from the bracket.
23. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
(a) Remove the drive shaft (see page DS-5).
24. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
(a) Remove the drive shaft (see page DS-5).
25. DISCONNECT PRESSURE FEED TUBE ASSEMBLY
(See page PS-21)
26. SUSPEND ENGINE ASSEMBLY
(a) Install the No. 1 and No. 2 engine hangers in the
correct direction.
Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf)
(b) Attach the engine chain hoist to the engine hanger.
CAUTION:
Do not attempt to hang the engine by hooking
the chain to any other part.
27. REMOVE FRONT SUSPENSION CROSSMEMBER
SUB-ASSEMBLY (See page PS-22)
28. SUPPORT MANUAL TRANSAXLE ASSEMBLY
(a) Support the transaxle with a transmission jack.
D030066E01
D030064E01
G024413E04
No. 1 Engine Hanger No. 2 Engine Hanger
D025745E01
Part Name Parts No.
No. 1 engine hanger 12281-28010
No. 2 engine hanger 12282-28010
Bolt 91512-61020
MX–20 E350 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
MX
29. REMOVE ENGINE MOUNTING INSULATOR LH
(a) Remove the 5 bolts, nut and engine mounting
insulator.
30. REMOVE ENGINE MOUNTING BRACKET LH
(a) Remove the 3 bolts and engine mounting bracket.
31. REMOVE MANUAL TRANSAXLE ASSEMBLY
(a) Remove the 10 bolts.
(b) Separate and remove the transaxle from the engine.
32. REMOVE MANUAL TRANSMISSION CASE
PROTECTOR
(a) Remove the 2 bolts and case protector.
33. REMOVE FRONT ENGINE MOUNTING BRACKET
(a) Remove the bolt, nut and front engine mounting
insulator from the front engine mounting bracket.
(b) Remove the 2 bolts and front engine mounting
bracket from the transaxle.
D030067E01
D030077E01
D025747E01
D030076E01
Bracket
Insulator
D030078E03
E350 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY MX–21
MX
34. REMOVE REAR ENGINE MOUNTING BRACKET
(a) Remove the bolt and rear engine mounting insulator
from the rear engine mounting bracket.
(b) Remove the 3 bolts and rear engine mounting
bracket from the transaxle.