E350 Manual Transaxle Install

[navylife59]

INSTALLATION
1. INSTALL REAR ENGINE MOUNTING BRACKET
(a) Install the rear engine mounting bracket to the transaxle with the 3 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
(b) Install the rear engine mounting insulator with the bolt to the rear engine mounting bracket.
Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf)
2. INSTALL FRONT ENGINE MOUNTING BRACKET
(a) Install the front engine mounting bracket and 2 bolts to the transaxle.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
(b) Install the front engine mounting insulator, bolt and nut to the front engine mounting bracket.
Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf)
3. INSTALL MANUAL TRANSMISSION CASE PROTECTOR
(a) Install the case protector with the 2 bolts.
Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf)
4. INSTALL MANUAL TRANSAXLE ASSEMBLY
(a) Align the input shaft with the clutch disc and install the transaxle to the engine.
(b) Install the 10 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A
46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B
44 N*m (449 kgf*cm, 32 ft.*lbf) for bolt C
5. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the engine mounting bracket to the transaxle with the 3 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
6. INSTALL ENGINE MOUNTING INSULATOR LH
(a) Install the engine mounting insulator with the 5 bolts and nut.
Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) for bolt A
87 N*m (887 kgf*cm, 64 ft.*lbf) for bolt B
7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (See page PS-37)
8. CONNECT PRESSURE FEED TUBE ASSEMBLY (See page PS-38)
9. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(a) Install the drive shaft (see page DS-16).
10. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
(a) Install the drive shaft (see page DS-16).
11. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Connect the 2 cable ends with the 2 washers and 2 clips.
(b) Install 2 new clips to the control cable bracket.
12. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the release cylinder with the 3 bolts.
Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) for bolt A
12 N*m (120 kgf*cm, 9 ft.*lbf) for bolt B
13. CONNECT BACK-UP LIGHT SWITCH
14. CONNECT WIRE HARNESS
(a) Install the 3 wire harnesses with the 3 bolts.
Torque: 26 N*m (260 kgf*cm, 19 ft.*lbf) for bolt A
8.4 N*m (85 kgf*cm, 74 in.*lbf) for bolt B
13 N*m (133 kgf*cm, 9.6 ft.*lbf) for bolt C
15. INSTALL STARTER ASSEMBLY (See page ST-14)
16. INSTALL BATTERY CARRIER
(a) Install the battery carrier with the 3 bolts.
17. INSTALL BATTERY TRAY
18. INSTALL BATTERY
19. INSTALL BATTERY CLAMP SUB-ASSEMBLY
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
20. INSTALL AIR CLEANER ASSEMBLY
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
21. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
22. INSTALL HOOD SUB-ASSEMBLY
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
23. ADJUST HOOD SUB-ASSEMBLY
(a) Adjust the hood (see page ED-1).
24. INSTALL CENTER EXHAUST PIPE ASSEMBLY (See page EX-4)
25. ADD TRANSAXLE OIL (See page MX-2)

26. INSPECT TRANSAXLE OIL (See page MX-2)
27. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
28. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
29. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See page PS-39)
30. INSTALL COLUMN HOLE COVER SILENCER SHEET
31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
32. PERFORM INITIALIZATION

NOTICE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
(a) Perform initialization (see page IN-23).
33. CHECK SRS WARNING LIGHT
(a) Check the SRS warning light (see page RS-11).
34. PLACE FRONT WHEEL FACING STRAIGHT AHEAD
35. INSPECT STEERING WHEEL CENTER POINT
36. ADD POWER STEERING FLUID
37. BLEED AIR FROM POWER STEERING FLUID (See page PS-3)
38. CHECK POWER STEERING FLUID LEVEL IN RESERVOIR (See page PS-4)
39. INSPECT FOR POWER STEERING FLUID LEAK
40. INSPECT FRONT WHEEL ALIGNMENT
(a) Inspect wheel alignment (see page SP-2).
41. INSTALL ENGINE UNDER COVER LH
42. INSTALL ENGINE UNDER COVER RH
43. CHECK ABS SPEED SENSOR SIGNAL
(a) Check the sensor signal (see page BC-20).