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Crank Pulley Removal/Install

Discussion in 'Engine' started by navylife59, Dec 6, 2007.

  1. navylife59
    Offline

    navylife59 Super Moderator Staff Member

    Joined:
    Mar 22, 2006
    Location:
    Emory, Texas or Gretna, LA
    REMOVAL
    1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    2. REMOVE FRONT FENDER APRON SEAL RH
    (a) Remove the 2 screws, 3 clips and apron seal.
    3. REMOVE FAN AND GENERATOR V BELT
    Front Fender Apron RH Removal.JPG Fender Apron RH Side.jpg

    REMOVE CRANKSHAFT PULLEY
    (a) Using SST, fix the pulley and loosen the pulley bolt. SST 09213-54015 (91651-60855), 09330-00021
    Crank Timing Chain Cover Assy.jpg Crank Pulley Bolt Removal.jpg

    Using SST and the pulley bolt, remove the crankshaft pulley.
    SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
    Crank Pulley Removal.jpg

    Installation is the reverse of the above procedures
    INSTALL CRANKSHAFT PULLEY
    (a) Using SST, fix the pulley in place and tighten the bolt. SST 09213-54015 (91651-60855), 09330-00021
    Torque: 180 N*m (1,835 kgf*cm, 133 ft.*lbf)

    UTILIZE THIS METHOD FOR TRD S/C
    Clean and coat the threads of the TRD Hi-Strength 12-Point Bolt with Red Loctite 272
    Thread Locking Compound or equivalent. Install into crankshaft pulley. Using the SSTs
    and a 1/2 inch drive TORQUE WRENCH.
    Torque to 150 ft-lbs.
     

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