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E350 Manual Transaxle Removal

Discussion in 'Engine' started by navylife59, Dec 18, 2007.

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  1. navylife59
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    navylife59 Super Moderator Staff Member

    Joined:
    Mar 22, 2006
    Location:
    Emory, Texas or Gretna, LA
    REMOVAL
    1. DISCONNECT CABLE FROM NEGATIVE BATTERY
    TERMINAL
    CAUTION:
    Wait at least 90 seconds after disconnecting the
    cable from the negative (-) battery terminal to
    prevent airbag and seat belt pretensioner activation.

    2. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
    3. REMOVE COLUMN HOLE COVER SILENCER SHEET
    (See page SR-9)
    4. DISCONNECT NO. 2 STEERING INTERMEDIATE
    SHAFT ASSEMBLY
    (See page SR-9)
    5. REMOVE NO. 1 STEERING COLUMN HOLE COVER
    SUB-ASSEMBLY (See page SR-9)
    6. REMOVE FRONT WHEEL
    7. REMOVE ENGINE UNDER COVER LH
    8. REMOVE ENGINE UNDER COVER RH
    9. DRAIN TRANSAXLE OIL
    (a) Remove the filler plug and gasket.
    (b) Remove the drain plug and gasket, and drain the oil.
    (c) Install a new gasket and the drain plug.
    Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
    10. REMOVE CENTER EXHAUST PIPE ASSEMBLY (See
    page EX-2)
    11. REMOVE HOOD SUB-ASSEMBLY
    12. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
    13. REMOVE AIR CLEANER ASSEMBLY
    14. REMOVE BATTERY CLAMP SUB-ASSEMBLY
    15. REMOVE BATTERY
    16. REMOVE BATTERY TRAY
    17. REMOVE BATTERY CARRIER
    (a) Remove the 4 bolts and battery carrier.
    18. REMOVE STARTER ASSEMBLY (See page ST-6)

    19. DISCONNECT WIRE HARNESS
    (a) Remove the 3 bolts, and disconnect the 3 wire
    harnesses.
    20. DISCONNECT BACK-UP LIGHT SWITCH
    21. DISCONNECT CLUTCH RELEASE CYLINDER
    ASSEMBLY

    (a) Remove the 3 bolts and disconnect the release
    cylinder.
    22. DISCONNECT TRANSMISSION CONTROL CABLE
    ASSEMBLY

    (a) Remove the 2 clips and 2 washers, and disconnect
    the 2 cables from the transaxle.
    (b) Remove the 2 clips, and disconnect the 2 cables
    from the bracket.
    23. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
    (a) Remove the drive shaft (see page DS-5).
    24. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
    (a) Remove the drive shaft (see page DS-5).
    25. DISCONNECT PRESSURE FEED TUBE ASSEMBLY
    (See page PS-21)
    26. SUSPEND ENGINE ASSEMBLY
    (a) Install the No. 1 and No. 2 engine hangers in the
    correct direction.
    Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf)
    (b) Attach the engine chain hoist to the engine hanger.
    CAUTION:
    Do not attempt to hang the engine by hooking
    the chain to any other part.
    27. REMOVE FRONT SUSPENSION CROSSMEMBER
    SUB-ASSEMBLY (See page PS-22)
    28. SUPPORT MANUAL TRANSAXLE ASSEMBLY
    (a) Support the transaxle with a transmission jack.
    D030066E01
    D030064E01
    G024413E04
    No. 1 Engine Hanger No. 2 Engine Hanger
    D025745E01
    Part Name Parts No.
    No. 1 engine hanger 12281-28010
    No. 2 engine hanger 12282-28010
    Bolt 91512-61020
    MX–20 E350 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY
    MX
    29. REMOVE ENGINE MOUNTING INSULATOR LH
    (a) Remove the 5 bolts, nut and engine mounting
    insulator.
    30. REMOVE ENGINE MOUNTING BRACKET LH
    (a) Remove the 3 bolts and engine mounting bracket.
    31. REMOVE MANUAL TRANSAXLE ASSEMBLY
    (a) Remove the 10 bolts.
    (b) Separate and remove the transaxle from the engine.
    32. REMOVE MANUAL TRANSMISSION CASE
    PROTECTOR
    (a) Remove the 2 bolts and case protector.
    33. REMOVE FRONT ENGINE MOUNTING BRACKET
    (a) Remove the bolt, nut and front engine mounting
    insulator from the front engine mounting bracket.
    (b) Remove the 2 bolts and front engine mounting
    bracket from the transaxle.
    D030067E01
    D030077E01
    D025747E01
    D030076E01
    Bracket
    Insulator
    D030078E03
    E350 MANUAL TRANSAXLE – MANUAL TRANSAXLE ASSEMBLY MX–21
    MX
    34. REMOVE REAR ENGINE MOUNTING BRACKET
    (a) Remove the bolt and rear engine mounting insulator
    from the rear engine mounting bracket.
    (b) Remove the 3 bolts and rear engine mounting
    bracket from the transaxle.
     

    Attached Files:

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